Ford Fiesta Durashift Clutch Actuator Fault – Stuck in Gear and No Start

Overview: The Ford Fiesta (Mk6) clutch actuator, integral to the Durashift EST (Electronic Shift Transmission) gearbox, is prone to common internal failures. This issue leads to the gearbox getting stuck in a gear, preventing the engine from restarting due to the actuator’s inability to select neutral. A ‘Transmission fault’ warning appears on the instrument cluster, accompanied by a flashing ‘N’ or no display in the gear indicator. The prevalent fault code is P0810 – Clutch Position Control Error.

This Ford Fiesta (Mk6) clutch actuator is fitted to the Durashift EST (Electronic Shift Transmission) gearbox and is very problematic. Common internal failure of this actuator will cause the gearbox to get stuck in a gear, and when you turn the car off and then try to restart you will find that the engine refuses to start, this is because the gearbox actuator cannot select neutral.

The warning message ‘Transmission fault’ will appear on the instrument cluster and there will either be a flashing ‘N’ in the gear display or it will not show anything at all. If you have the vehicle scanned with diagnostic tools, you will usually get the most common fault code of P0810 – Clutch Position Control Error, which cannot be cleared.

To remedy these Ford Fiesta Durashift problems purchasing an expensive replacement clutch actuator might seem like a good idea. However this will need to be programmed at an extra expense, will only come with a short one-year manufacturer warranty and, because the root cause of these failures has not been corrected at factory level, all replacements are prone to malfunction.

Our solution is more cost-effective – a test and rebuild of your original clutch actuator with a lifetime warranty and no need for re-coding. During rebuild we will engineer-out the deep-rooted causes so that it will never fail again.

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Common Symptoms:

• Non-start
• Stuck in gear

Warning Lights/Messages:

• ‘Transmission fault’
• Flashing ‘N’ in gear display
• No gear display

Common Fault Codes:

• P0810 – Clutch Position Control Error
• P0949 – ASM Adaptive Learning Not Complete

Affected Vehicles:

• Ford Fiesta (Mk VI) 2002 – 2008
• Ford Fusion 2002 – 2011
• Ford Focus (Mk II) 2002 – 2011

Shop Now – Part Numbers:

• 2N1R-7M168-BE
• AG 9D3 018 05 A
• 2N1R-7M168-BG
• AG 9D3 073 00 B
• 2S6R-7M168-GC
• AG 9D3 019 03 A
• 2S6R-7M168-GF
• AG 9D3 077 00 B

Test and Rebuild:

Our unique Hardware-In-the-Loop test rigs ensure rigorous testing under real-world load and driving conditions. We use higher-rated components in rebuilds to eliminate the root causes of failures, providing lasting reliability.

Programming:

The clutch actuator is programmed to the vehicle, and all coding information is retained during the test and rebuild. No additional coding is required upon receiving the rebuilt actuator.

Quality Assurance:

With a work defect rate below 0.49% on all rebuilds, we offer an unlimited mile Lifetime Warranty. Our strict quality control covers testing, ESD safety, components, workmanship, and secure packaging for delivery.

Warranty:

Lifetime unlimited mileage warranty.

Rebuilding Process:

1. Pay for the rebuild by selecting your part number and clicking “Get yours Repaired.”
2. Print the payment/booking confirmation email.
3. Package the clutch actuator securely with the confirmation email.
4. Send the package via tracked courier (shipping instructions in the confirmation email).
5. Upon receipt, we test, rebuild, and return the actuator with an unlimited mileage lifetime warranty. (Refund available if the unit is not faulty, minus a small testing fee and return shipping)

Alternative Payment Option:

1. Fill and submit the Repair form online.
2. Print the booking confirmation email.
3. Package the Fiesta clutch actuator securely with the confirmation email.
4. Send the package via tracked courier (shipping instructions in the confirmation email).
5. After testing, we’ll call you with the results. If faulty and you choose to rebuild, payment is taken over the phone with a debit/credit card.
6. We then rebuild and return the clutch actuator with an unlimited mileage warranty.

For additional information, contact us.
Contact AUTOTRONICS at 0116 276 7054 or email us at [email protected] for expert assistance. Our experienced engineers are here to solve all your queries and provide top-notch services.